Many clients throughout the Alpine area have heard the term vacuum forming, but they do not know what it really means, and they don’t know what it does or how it can help them in their business. Vacuum forming is a procedure that can shape performance plastic sheet materials into many different forms, and it is one of the best ways to make a host of different plastic products.
How Does it Work?
A type of thermoforming, vacuum forming, is a process by which a plastic sheet or thin sheet of plastic, such as a PVC sheet, is heated up so that it becomes malleable. The heating process includes the use of aluminum plates and infrared heaters. The heat application will come from the top and the bottom so that it is uniform and will provide the best results.
Once the heat finally reaches the proper temperature (which can differ based on the thickness of the sheets in use) the vacuum will mold the sheets to form the product. The vacuum is able to provide an airtight environment, which is going to be better for the overall molding process.
Products from Vacuum Forming
With this type of thermoforming, one could create countless types of products, and you may find that your company could benefit greatly from the process. One of the most common products using vacuum forming today are children’s plastic toys, but that’s just one of the possibilities. Product packaging is another option, and it is one most companies that create, manufacture, package and sell products could use. Most of the plastic items that you see around the home and office have gone through some type of thermoforming, and it’s often the vacuum process.
Alpine Best Plastic Sheet Supplier
We use many products with little to no regard as to how they came to be. One such product is called polystyrene. This is a type of polymer plastic that is used in manufacturing, construction, and for household items that we use everyday. Polystyrene sheets can be molded to specific shapes and sizes and are used in a variety of ways. It can be made into all different types of colors, but is most commonly found to be white or clear.
In manufacturing and construction, polystyrene sheets are used as a packing material. Think of the box your fragile electronics come in. There is usually that hard foam surrounding your purchase, protecting it from bumps and drops, right? This is an insulator formed from expanded polystyrene sheets. In construction, polystyrene sheets are used as molds for concrete or other building materials. They are also used as a form of insulation.
When thinking of it's household uses, you can bet that polystyrene sheets are used in ways that you would never believe! Those little Styrofoam cups we drink from are made from that product. The yogurt you may have eaten for lunch was put into a cup made from it too! Polystyrene is used to make CD and DVD cases, molded to form the handles for disposable razors, and used in many toys that your children may have. It is also a popular product used in many craft materials.
So, why is this stuff so great? For a lot of reasons!
It is lightweight and very easy to work with.
It can be molded into virtually any shape or size, come in large and small sheets or blocks, and can fit easily into a box.
It is a good insulator, protecting objects from water and water vapor, as well as fungus and mildew.
It protects fragile objects from drops, bumps and scratches that may otherwise cause damage.
Polystyrene sheets are available for purchase in many home improvement stores for personal use. You can cut them to the size you need quite easily, or they may be able to cut them at the store, just ask the salesperson if they offer the service. For large quantities used for more commercial purposes, companies on the Internet will be able to fill your order to your exact specifications.
Vacuum Forming With a Vacuum Formable Plastic Sheet
The World Think Tank is solicitating ideas on preventing evaporation and needs you intellectual input. We need High Tech Solution to a Low Tech Problem.
We all know of the serious drought issues in much of our country. We are also half way through the harshest hot weather of summer for many states. New Mexico has problems that are very severe and are in need of greater technology to keep the water supply intact. The Governor's Office has asked for new ideas and concepts.
There is some new technology in Solar Energy which is of value. It is called Copper Indium Diselenide? You say what, come again? Super duper thin solar cells can be made with a thin sheet about 2-3 microns coated with Copper Indium Diselenide. What is that? Exactly what we thought but it is a thin material similar to glass. It reaches conversion percentages as much as 18%. Now we have terrible evaporation problems with water in NM out of rivers and Lales. We can cover those with a thin sheet and on one side hook it to a sheet of this on top. You prevent evaporation and make electricity.
Now this may sound like a really hard thing to do, but if you study Berry Farming, such as Strawberries you see a giant sheet rolling mechanism which can dispense the sheets of plastic with the Solar coated Copper Indium Diselenide. Strawberry Farming is a multi million dollar business and the R and D that they have done is of benefit to all mankind.
Since 95 Strawberries have had some good years thanks to these innovations. It is good to know that because of market hardships strawberry farmers have gotten even more progressive and their hardships can now be our gains. Now then here are some of the plastic sheeting used. We propose we use non-clear plastic sheeting so that algae will not grow underneath the sheets and as long as the water flows it should be fine. There are many a US Company making this plastic sheeting. And by using a non-clear sheeting across the river flows in New Mexico where water is a huge issue we can kept the water from getting too hot and killing fish when it gets too low meaning we can use the water down to a lower level and protect the water from evaporating.
These plastic sheetings have been used in art with one artist using it for five miles and other large projects have used the plastic sheeting. Farmers of strawberries use these for many reasons, birds will not eat seeds, less pesticides can be used when crops are smaller and growing, which is an issue in any soft skin fruit, keeps moisture in the ground and uses the increase in UV light, you can read about it here;
There are many ways to use such sheeting to protect our water levels during the summer months and drought years. We need your help to solve these problems. The World Think Tank needs you.